Vortex-Type Steam & Compressed Air Separator

Detail

VIRA Vortex-Type Steam & Compressed Air Separators are designed to remove entrained water droplets, condensate and liquid particles from industrial steam and compressed air systems. The vertical separator body incorporates a welded internal helical element that creates a controlled vortex flow, increasing contact between the flowing medium and the separation surface.

Vortex Separation with an Internal Helical Element

As wet steam or compressed air enters the separator, the welded internal helix directs the flow into a rotational path. Centrifugal force moves the heavier liquid droplets toward the inner wall of the separator body. The droplets lose velocity, collect in the lower section and are discharged through the condensate outlet, while drier steam or cleaner compressed air continues through the pipeline.

Improved Steam Dryness and Heat Transfer

Steam dryness is critical for efficient heat transfer and reliable process operation. Moisture carried in steam lines can reduce thermal efficiency and contribute to water hammer, corrosion, erosion and unstable operation. VIRA vortex steam separators help reduce moisture carryover before steam reaches heat exchangers, control valves, process equipment and other steam-consuming applications.

Cleaner Compressed Air for Pneumatic Systems

Compressed air can form condensate as it cools in pipelines. Liquid water in the air line may affect pneumatic actuators, air-operated valves, instrumentation, production equipment and sensitive process applications. The vortex separator removes entrained liquid from the air flow and helps provide a cleaner, more dependable compressed air supply to downstream equipment.

PN 16, PN 25 and PN 40 Pressure Classes

VIRA Vortex-Type Separators can be manufactured in PN 16, PN 25 and PN 40 pressure classes according to operating conditions and project requirements. Material selection, body dimensions and internal configuration can be adapted to the process medium, pressure, temperature and required flow capacity.

Threaded, Flanged and Custom Connections

Threaded and flanged connection options are available for different installation requirements. VIRA can also provide custom connection arrangements, special dimensions and project-specific condensate outlet configurations where standard designs are not suitable for the pipeline layout or drainage requirement.

Special Manufacturing and Certification Options

Special manufacturing, inspection and documentation options can be provided according to project scope. Where required, production can be planned in accordance with applicable European PED requirements or relevant ASME BPVC requirements, subject to the selected design, certification scope and project specification.

Selection for Reliable Operation

The correct separator should be selected according to flow rate, operating pressure, temperature, connection size, installation position, condensate load and drainage arrangement. A suitable condensate discharge system is essential to maintain efficient separation performance without unnecessary loss of steam or compressed air.